Expansion Joints

An expansion joint is an assembly designed to safely absorb the heat-induced expansion and contraction of various construction materials, to absorb vibration, or to allow movement due to ground settlement or earthquakes. They are commonly found between sections of sidewalks, bridges, railway tracks, piping systems, and other structures.

EXPANSION JOINT - METALLIC & RUBBER
These are generally utilised where higher pressure ratings are encountered in the duct lines. Our Metallic Expansion Bellows are fabricated out of Carbon Steel/Mid Steel/Stainless Steel material depending upon service conditions. These are generally designed as per EJMA standards. These have been supplied to eminent customers by us under stringent inspection carried out by reputed agencies these are also subjected to stringent quality control checks whereby every joint is inspected for leakage as per recommendations.

In special cases dye penetrant and radiographic examination of weld joints are also conducted.

Advantages of Non-Metallic Expansion Joints Over Metallic Expansion Joints
  • Large movement capability
    • Total number of Expansion joints in a duct work may be reduced for better economy in duct design.
       
  • Ability to accommodate axial, lateral torsional and angular movements
    • Duct system can be greatly simplified.
    • The usage of costly toggles, hangers, supports, structures and guides can be extensively reduced.
    • Duct work erection is simplified since too much care not be taken for alignments.
       
  • Negligible spring rates, very low spring forces during movement
    • Duct support structures are simpler and lighter.
    • No reaction force on fixed supports.
  • Corrosion-resistant by use of suitable fabric combination
    • Life of joints increase.
    • Low material cost compared to corrosion resistant special steels.
       
  • High - temperature withstanding capability
    • Low material costs compared to high temperature-resistant special metals.
       
  • Vibration isolation and sound dampening properties
    • Prevention of premature system degradation due to vibrations.
    • Protection from noise pollution.
    • Easy replacement of fabric part in case of any failure.
    • Minimum downtime for maintenance.
RUBBER BELLOWS
Rubber bellows are one of the essential products which are used for Hydraulic Ram Protections, Fluid Filling Systems, chemical Plants, Vibrating Arrangements and to accommodate misalignment in the Duct Line.

The material used to manufacture the Bellows are Rubber, Rubberised Canvas, Rubberised Synthetic Fibres with various stiffeners for reinforcement to withstand desired pressure.

The Bellows can be given any shape - rectangular, square, round as per the shape of the System with calculated length. The Bellows Compressed Length and Free Length depend upon the transversing zone. Flanges are incorporated as easy fittings.

The Bellows can be used under acidic, alkaline conditions. They can also be made to withstand a temperature of 250o C.
 

EXPANSION JOINTS - NON-METALLIC - FABRIC TYPE

Boso Flex compensators

They are installed as flexible connection in air & flue gas duct system to compensate for inevitable expansion which might lead to costly brake-down.

Boso Flex products range from single layer connection used in ambient air-handling system to very complex multiplayer construction used by Power Plants, Cement Industries, Petrochemicals, Refineries and the Fertilizers plant etc. These are divided into 4 categories in 26 standard types.

  • High flexibility
  • Resistance to corrosion
  • Temperature resistance upto 1000 deg.C.
  • Standard design absorption of vibrations
  • Noise suppression
  • Minimal reactive forces

Boso Flex compensators are manufactured individually to suit the specific requirement such as RECTANGULAR, CONICAL & COMBINATION for which following data might be provided.

 

 

EXPANSION JOINTS - MULTI-LAYER - FABRIC TYPE

BOSO Flex Expansion Joints are the result of intensive development. They satisfy the need for a quick, economical, long life expansion joint used to absorb thermal expansion and vibration in hot gas duct work.

Standard Roll Sizes

Widths: 200 mm, 300 mm, & 400 mm                                                
Lengths: 12.5m, 25m, 50m
Stock Delivery

Design and installation

BOSON Engineers are always available to discuss and recommend the correct technical and more economical solution to duct expansion problems whether they are new applications or replacement of faulty expansion joints. To ensure the correct fitting of the joints and to maximize their working life. GBM has an experienced installation team available toinstall expansion joints in India or abroad.

Choosing the right roll

BOSON engineers will be pleased to assist in selecting the right roll for your application. However it will speed up the process if you already have available the following data:

  • Gas temperature
  • Application
  • Pressure-negative or positive.
  • Expansion / movement
    (if replacement joint, size of gap to be filled)
  • Environment - Dust Concentration

Temperature

Gas comp

Construction

-20o Celsius to 250

Flue Gas

Silicone Coated Glassfabric - outer layer
P.T.F.E. Foil (Acid resistant) - Middle layer
Glassfabric-Inner

-20o Celsius to 500

Flue Gas

With 12mm thick special Ceramic Wool between
glassfabric and P.T.F.E. Foil

-20o Celsius to 600

Flue Gas

With 25mm thick special Ceramic Wool between
glassfabric and P.T.F.E. Foil

 

 

 
Boson Engineering © 2009. All Rights Reserved.